网站版权 © 《油气储运》编辑部 陕ICP备11014090号-10
地址:河北省廊坊市金光道51号(065000);电话:0316-2176193 / 0316-2072055; 传真:0316-2177392; 网址:yqcy.paperonce.org
技术支持:西安三才科技实业有限公司 029-89381847;029-88222991
为了准确评定凹陷管道的承压能力,开展了含凹陷管道全尺寸爆破试验。试验得出凹陷管道 的变形、凹陷区域应变及裂口特征等信息,从而分析凹陷管道失效行为与机理。结果表明:管道存 在的凹陷,在提压后凹陷区域相比远场发生了较大应变,加剧了凹陷周围的应力集中。通过全尺寸 爆破试验,确定了管道的屈服压力为 10.1 MPa,爆破压力为 10.5 MPa,结合相关标准与设计规范,确 定试验用管段的许可承载压力为 3.88 MPa,为保障管道的安全运行与工程决策提供了技术参考。
In this paper, full-scale burst experiments were conducted on the dented pipelines to assess accurately the pressure bearing capacity of dented pipelines. After the information of dented pipelines was collected, including the deformation of dented pipelines, the strain in dented areas and the characteristics of splits, the failure behaviors and mechanisms of dented pipelines were analyzed. It is shown that in dented pipelines, strain in the dented areas is higher than that in the farfield when the internal pressure is increased, and the stress around the dent is more concentrated. Based on full-scale burst experiments, the yield pressure and burst pressure of the pipeline are 10.1 MPa and 10.5 MPa, respectively. In reference to the related standards and the design regulations, the allowable bearing pressure of the pipeline section to be tested is determined as 3.88 MPa. It provides the technical reference for the safe pipeline operation and engineering decision.
[1] COSHAM A,HOPKINS P. The effect of dents in pipelines -guidance in the pipeline defect assessment manual[J]. International Journal of Pressure Vessels and Piping,2004, 81 (2): 127-139.
[2] MACDONALD K A,COSHAM A. Best practice for the assessment of defects in pipelines-gouges and dents[J]. Engineering Failure Analysis,2005, 12(5):720-745.
[3] WIERZBICKI T,SUH M S. Indentation of tubes under combined loading[J]. International Journal of Mechanical Sciences,1988, 30(3):229-248.
[4] BROOKER D C. A numerical study on the lateral indentation of continuously supported tubes[J]. International Journal of Constructional Steel Research,2004, 60(8):1177-1192.
[5] IFLEFEL I B,MOFFAT D G,MISTRY J. The interaction of pressure and bending on a dented pipe[J]. International Journal of Pressure Vessels and Piping,2005, 82(10):761-769.
[6] LIU J H,FRANCIS A. Theoretical analysis of local indentation on pressured Piping[J]. Internatinal Journal of Pressure Vessels and Piping,2004, 81(5):931-939.
[7] PARK T D,KYRIAKIDES S. On the collapse of dented cylinders under external pressure[J]. International Journal of Mechanical Sciences,1996, 38(5):557-578.
[8] BAI Y,SONG R X. Fracture assessment of dented pipes with cracks and reliability-based calibration of safety factor[J]. International Journal of Pressure Vessel and Piping,1997, 74(3): 221-229.
[9] LOTSBERG I. Stress concentration factors at welds in pipelines and tanks subjected to internal pressure and axial force[J]. Marine Structures,2008, 21(1):287-293.
[10] AKBARI A R,JAFARI S,HOSSEINIPOUR S J,et al. Experimental and numerical investigation of ductile damage effect on load bearing capacity of a dented API XB pipe subjected to internal pressure[J]. Engineering Failure Analysis,2015, 32(47):208-228.
[11] BAEK J,KIM Y P,KIM W S,et al. Load bearing capacity of API X65 pipe with dent defect under internal pressure and inplane bending[J]. Materials Science and Engineering,2012,20(540):70-82.
[12] GHAEDNIA H,DAS S,WANG R,et al. Safe burst strength of a pipeline with dent-crack defect:Effect of crack depth and operating pressure[J]. Engineering Failure Analysis,2015,2 (55):288-299.
[13] NORONHA D B,MARTINS R R,JACOB B P,et al. Procedures for the strain based assessment of pipeline dents[J]. International Journal of Pressure Vessels and Piping,2010, 87(5):254-265.
[14] GHAEDNIA H. Effect of operating pressure and dent depth on burst strength of NPS30 linepipe with dent-crack defect[J]. Journal of Offshore Mechanics & Arctic Engineering,2015, 52(6):3074-3080.
[15] ALLOUTI M,SCHMITT C,PLUVINAGE G,et al. Study of the influence of dent depth on the critical pressure of pipeline[J]. Engineering Failure Analysis,2012, 21(1):40-51.
[16] 闫锋,张宏,段庆全,等. 输气管道高强度试压全尺寸爆破实 验[J]. 天然气工业,2009, 29(1):95-99.
YAN F,ZHANG H,DUAN Q Q,et al. Full scale burst experiment on high pressure test of gas pipelines[J]. Natural Gas Industry,2009, 29(1):95-99.
[17] 焦中良,帅健. 含凹陷管道的完整性评价[J]. 西南石油大学学 报(自然科学版),2011, 33(4):157-164.
JIAO Z L,SHUAI J. Integrity assessment of pipeline with dents[J]. Journal of Southwest Petroleum University(Science & Technology Edition),2011, 33(4):157-164.
[18] 余建星,李骁,徐立新,等. 深水海底管道凹陷机理[J]. 天津大 学学报(自然科学与工程技术版),2015, 48(11):1009-1013.
YU J X,LI X,XU L X,et al. Denting mechanism of deepwater pipeline[J]. Journal of Tianjin University(Science & Technology),2015, 48(11):1009-1013.
[19] 马欣,薛涛,师统麾,等. 影响凹陷管道安全因素分析[J]. 中国 安全生产科学技术,2016, 12(6):123-127.
MA X,XUE T,SHI T H,et al. Analysis on influence factors of dent pipeline safety[J]. Journal of Safety Science and Technology,2016, 12(6):123-127.
[20] 姜晓红,洪险峰,郑景娜,等. 油气管道凹陷的评价与管理[J]. 长江大学学报(自然版),2014, 11(14):118-121.
JIANG X H,HONG X F,ZHENG J N,et al. The evaluation and management of oil and gas pipelines dents[J]. Journal of Yangtze University(Natural Science Edition),2014,11(14): 118-121.
[1]苗青.二氧化碳管道全尺寸爆破试验[J].油气储运,2024,43(05):1.
Miao qing.A full-scale burst test research for CO2 pipeline[J].Oil & Gas Storage and Transportation,2024,43(1):1.
[2]陈兵 李磊磊 齐文娇.BTC方法研究进展及其应用于CO2管道止裂韧性计算的可行性[J].油气储运,2024,43(05):1.
CHEN Bing,LI Leilei,QI Wenjiao.Research progress of BTC method and feasibility of its application to calculate the crack arrest toughness calculation of CO2 pipelines[J].Oil & Gas Storage and Transportation,2024,43(1):1.
[3]苗青.二氧化碳管道全尺寸爆破试验[J].油气储运,2024,43(05):492.[doi:10.6047/j.issn.1000-8241.2024.05.002]
MIAO Qing.Full-scale burst test of CO2 pipeline[J].Oil & Gas Storage and Transportation,2024,43(1):492.[doi:10.6047/j.issn.1000-8241.2024.05.002]
[4]陈兵,李磊磊,齐文娇.BTC方法应用于CO2管道止裂韧性计算的可行性[J].油气储运,2024,43(05):524.[doi:10.6047/j.issn.1000-8241.2024.05.005]
CHEN Bing,LI Leilei,QI Wenjiao.Research progress of BTC method and feasibility of its application to calculate crack arrest toughness of CO2 pipeline[J].Oil & Gas Storage and Transportation,2024,43(1):524.[doi:10.6047/j.issn.1000-8241.2024.05.005]
[5]帅义 帅健 狄彦.含凹陷管道全尺寸爆破试验[J].油气储运,2016,35(预出版):1.
SHUAI Yi,SHUAI Jian,DI Yan.Full-scale burst experiments on dented pipeline[J].Oil & Gas Storage and Transportation,2016,35(1):1.
收稿日期:2016-07-03;修回日期:2016-11-25;编辑:刘朝阳
基金项目:十二五国家科技支撑计划课题“城镇油气管道重大事 故风险防控与应急处置技术研发及示范”,2015BAK16B00。
作者简介:帅义,男,1987 年生,在读博士生,2014 年硕士毕业于中国石油大学(北京)油气储运工程专业,现主要从事油气管道的风险管理、内检测数据评价与大数据挖掘、完整性管理信息化研发、管道结构力学计算与可靠性分析等科研工作。地址:北京市昌平区府学路18 号,102249。电话:13811386578,Email:shuaiyi_ cjdx2008@126.com