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[1]郑健峰　李睿　富宽　于智博　陈朋超　赵晓明　贾光明.直径1 422 mm 管道投产前自动力内检测器研制与应用[J].油气储运,2020,39(07):827-833.[doi:10.6047/j.issn.1000-8241.2020.07.015]
　ZHENG Jianfeng,LI Rui,FU Kuan,et al.Development and application of self-driven inner detector for D 1 422 mm pipelines before commissioning[J].Oil & Gas Storage and Transportation,2020,39(07):827-833.[doi:10.6047/j.issn.1000-8241.2020.07.015]

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直径1 422 mm 管道投产前自动力内检测器研制与应用

《油气储运》[ISSN:1000-8241/CN:13-1093/TE] 卷: 39 期数: 2020年07期页码: 827-833 栏目: 出版日期: 2020-07-26

Title:: Development and application of self-driven inner detector for D 1 422 mm pipelines before commissioning

文章编号:: 1000-8241（2020）07-0827-07

作者:: 郑健峰¹　李睿¹; 2　富宽¹　于智博¹　陈朋超¹　赵晓明¹　贾光明¹; 1. 中国石油管道公司管道完整性管理中心；2. 北京航空航天大学自动化科学与电气工程学院

Author(s):: ZHENG Jianfeng¹; LI Rui¹; 2; FU Kuan¹; YU Zhibo¹; CHEN Pengchao¹; ZHAO Xiaoming¹; JIA Guangming¹; 1. Pipeline Integrity Management Center, PetroChina Pipeline Company;2. School of Automation Science and Electrical Engineering, Beijing University of Aeronautics and Astronautics

关键词:: 管道检测; 管道检测器; 变形检测; 视觉检测; 激光检测; 中俄东线

Keywords:: pipeline inspection; pipeline detector; deformation detection; visual inspection; laser detection; China-Russia Eastern Gas Pipeline

分类号:: TE973

DOI:: 10.6047/j.issn.1000-8241.2020.07.015

文献标志码:: A

摘要:: 针对传统皮碗式管道投产前检测器应用于大口径管道存在的动力不足、速度冲击、耗能较大等问题，研制了一种适用于大口径管道的自动力内检测器，其能够在管道中自主运行并检测管道几何变形、拍摄管道内部视频等，可用于管道投产前或停输检修期的检测。介绍了检测器的总体结构及本体设计，分析了运行姿态对驱动力的影响，系统阐述了检测单元的设计原理与功能，通过现场应用试验验证了检测器的运动特性与检测性能。将其应用于中俄东线在建管道工程，结果表明：检测器续航里程达50 km 以上，实现了管道几何变形、管壁内表面缺陷、管道内部水膜等异物的同步直观检测，在实际工程中具有较好的可用性与先进性。（图9，参26）

Abstract:: To solve the problems of insufficient power, high speed impact, high energy consumption, etc. of the detectors applied to large-diameter pipelines before the conventional cup-type pipelines are put into production, the self-driven inner detector suitable for large-diameter pipelines was developed. As the detector is capable of travelling autonomously inside the pipeline, detecting the geometric deformation of the pipeline and shooting the internal video of the pipeline, it can be used for pipeline inspection before commissioning or during the shutdown maintenance period. The overall structure and body design of the detector were introduced, the influence of travelling attitude on driving force was analyzed, the design and function of the detection unit were systematically expounded, and the motion characteristics and detection performance of the detector were verified through field application tests. After being applied to the pipelines under construction in China- Russia Eastern Gas Pipeline Project, the application results show that the endurance mileage of the detector reaches more than 50 km, and the synchronous visual inspection on geometric deformations of the pipeline, internal surface defects of the pipe wall, foreign matters such as water film inside the pipeline is realized, thus demonstrating its excellent usability and advancement in practice. (9 Figures, 26 References)

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备注/Memo

（收稿日期：2020-02-18；修回日期：2020-03-16；编辑：刘朝阳）
基金项目：中国石油天然气股份有限公司管道分公司科研项目“D1 422 mm 输气管道应变识别与评价技术”，20150303。
作者简介：郑健峰，男，1987 年生，工程师，2014 年硕士毕业于北京航空航天大学机械工程专业，现主要从事长输油气管道检测技术的研究工作。地址：河北省廊坊市广阳区新开路408 号，065000。电话：0316-2170741。Email：zhengjf01@petrochina.com.cn

更新日期/Last Update: 2020-07-25