网站版权 © 《油气储运》编辑部 陕ICP备11014090号-10
地址:河北省廊坊市金光道51号(065000);电话:0316-2176193 / 0316-2072055; 传真:0316-2177392; 网址:yqcy.paperonce.org
技术支持:西安三才科技实业有限公司 029-89381847;029-88222991
基于我国管道的快速发展和阀门国产化的积极推进,评价了国内阀门设计和试验标准现状,指出阀门内漏问题的根源在于国内缺少专门的阀门质量认证标准,阀门制造质量不能完全保证。介绍了美国阀门质量认证标准体系,其先进性主要表现在:严格限定阀门二级供应商资质,确定了第三方阀门质量认证机构,阀门外观状态检查和阀门材料机械性能试验更为严格细致,开展了阀门闭合能力试验、阀杆与闭合部件连接强度试验和阀门手轮性能试验等特殊检验,建立了阀门及部件应满足的最低要求准则等。最后,提出了建立涵盖阀门制造工艺、材料、检测、试验和检修的质量标准体系的建议。
With consideration to rapid development of pipelines in China and active promotion of domestic production of valves, this paper reviews present situations of valve design and manufacturing in China. It is pointed out that root cause of internal leakage of valves is the absence of specific certification standards for quality of valves. Without these standards, it is not possible to guarantee quality of valves produced. American valve quality certification standard system is characterized by strict control over qualification of the secondary valve suppliers, designation of third-party valve quality certification institutes, tighter visual inspection of valves and performance tests for materials deployed for fabrication of valves, tests for closing performances of valves, tests for connection strength of valve rods and closing elements, tests for functions of valve hand wheels and other specific tests. The system also clarifies minimum standards for valves and relevant elements. Finally, proposals are proposed to establish quality standard system to cover fabrication, materials, inspections, tests and maintenance of valves.
[1] 刘晓春,胡军,张继伟. 我国阀门标准体系探讨[J]. 机械工业标准化与质量,2008(6):43-46. LIU X C,HU J,ZHANG J W. Discussion on China valve industry standard system[J]. Machinery Industry Standardization & Quality,2008(6):43-46.
[2] 高秉申,陈鉴平,郑云海,等. 钢制阀门一般要求:GB/T 122242005[S]. 北京:中国标准出版社,2006:3-4. GAO B S,CHEN J P,ZHENG Y H,et al. General requirements for industrial steel valves:GB/T 12224-2005[S]. Beijing:China Standard Press,2006:3-4.
[3] 张斌,文志雄,辜志宏,等. 石油天然气工业管道输送系统管道阀门:GB/T 20173-2006[S]. 北京:中国标准出版社,2006:20-21. ZHANG B,WEN Z X,GU Z H,et al. Petroleum and natural gas industries-Pipeline transportation systemsPipeline valves:GB/T 20173-2006[S]. Beijing:China Standard Press,2006:20-21.
[4] 黄明亚,刘晓春,张继伟. 我国阀门标准现状与发展[J]. 机械工业标准化与质量,2009(9):13-16. HUANG M Y,LIU X C,ZHANG J W. Status and development of valves standard in China[J]. Machinery Industry Standardization & Quality,2009(9):13-16.
[5] 王晓钧,黄明亚,林美,等. 工业阀门压力试验:GB/T 139272008[S]. 北京:中国标准出版社,2009:2-5. WANG X J,HUANG M Y,LIN M,et al. Industrial valves-Pressure testing:GB/T 13927-2008[S]. Beijing:China Standard Press,2009:2-5.
[6] 王晓钧,刘晓春,宋忠荣,等. 阀门的检验和试验:GB/T 264802011[S]. 北京:中国标准出版社,2011:2-7. WANG X J,LIU X C,SONG Z R,et al. Valve inspection and testing:GB/T 26480-2011[S]. Beijing:China Standard Press, 2011:2-7.
[7] 李利娟,丁任义,郭葆军,等. 阀门检验与安装规范:SY/T 4102-2013[S]. 北京:石油工业出版社,2014:6-10. LI L J,DING R Y,GUO B J,et al. Specification for inspection and installation of valve:SY/T 4102-2013[S]. Beijing:Petroleum Industry Press,2014:6-10.
[8] 马伟平,吴杰,詹一为. 阀门密封填料性能试验的校准方法[J]. 天然气与石油,2013,31(5):86-90. MA W P,WU J,ZHAN Y W. Calibration method of valve packing performance testing[J]. Natural Gas and Oil,2013, 31(5):86-90.
[9] 赵勇. 阀门质量与标准[J]. 化工设备与管道,2001(5):51-54. ZHAO Y. Standard and quality of valve[J]. Process Equipment & Piping,2001(5):51-54.
[10] 贺作宝,赵宇. 石化工程阀门安装前质量控制与管理[J]. 当代化工,2011,40(11):1186-1189. HE Z B,ZHAO Y. Quality control and management of valves in petrochemical engineering before installation[J]. Contemporary Chemical Industry,2011,40(11):1186-1189.
[11] 时舰,代晓雪,王华荣. 提高管道工程项目阀门采购质量[J]. 河北企业,2012(10):6-10. SHI J,DAI X X,WANG H R. Quality improvement measures on valve purchase of pipeline engineering project[J]. Hebei Qiye,2012(10):6-10.
[1]郑娟,苏建峰,张丽丽.国内外储油罐防雷标准对比[J].油气储运,2011,30(09):696.[doi:10.6047/j.issn.1000-8241.2011.09.014]
Zheng Juan,Su Jianfeng,Zhang Lili.Contrast of the inland and overseas lightning protection standards for oil tank[J].Oil & Gas Storage and Transportation,2011,30(1):696.[doi:10.6047/j.issn.1000-8241.2011.09.014]
[2]周立欣,王建国,郭建良,等.俄罗斯СНиП III-42-80* 与GB 50369-2006 的对比[J].油气储运,2011,30(09):702.[doi:10.6047/j.issn.1000-8241.2011.09.016]
Zhou Lixin,Wang Jianguo,Guo Jianliang,et al.Differences of СНиП III-42-80* and GB 50369-2006[J].Oil & Gas Storage and Transportation,2011,30(1):702.[doi:10.6047/j.issn.1000-8241.2011.09.016]
[3]郝荣杰,张彦敏.ASME B31标准在海外油田地面工程建设中的应用[J].油气储运,2011,30(12):927.[doi:10.6047/j.issn.1000-8241.2011.12.014]
Hao Rongjie and Zhang Yanmin.Application of ASME B31 in the construction of oilfield surface engineering abroad[J].Oil & Gas Storage and Transportation,2011,30(1):927.[doi:10.6047/j.issn.1000-8241.2011.12.014]
[4]马伟平,王禹钦,杨晓铮,等.国内外油气管道试压标准差异分析[J].油气储运,2011,30(12):935.[doi:10.6047/j.issn.1000-8241.2011.12.015]
Ma Weiping,Wang Yuqin,Yang Xiaozheng,et al.Analysis on the variances in the pressure testing standards of oil and gas pipelines at home and abroad[J].Oil & Gas Storage and Transportation,2011,30(1):935.[doi:10.6047/j.issn.1000-8241.2011.12.015]
[5]马伟平 李云杰 张长青 李金海 寒雪娟 何坤 张江红.国外油气管道法规标准体系管理模式[J].油气储运,2012,31(1):48.[doi:10.6047/j.issn.1000-8241.2012.01.013]
Ma Weiping,Li Yunjie,Zhang Changqing,et al.Management mode of foreign oil & gas pipeline regulation and standard systems[J].Oil & Gas Storage and Transportation,2012,31(1):48.[doi:10.6047/j.issn.1000-8241.2012.01.013]
[6]范宗奎.标准体积管重复性的计算[J].油气储运,2009,28(2):74.[doi:10.6047/j.issn.1000-8241.2009.02.024]
FAN Zongkui.Calculation on the Repeatability of Standard Pipe Prover[J].Oil & Gas Storage and Transportation,2009,28(1):74.[doi:10.6047/j.issn.1000-8241.2009.02.024]
[7]赵彦修,闫河.大型储罐检测标准对比分析[J].油气储运,2010,29(12):929.[doi:10.6047/j.issn.1000-8241.2010.12.016]
Zhao Yanxiu,Yan He.Comparative Analysis on Inspection Standards for Large-scale Storage Tank[J].Oil & Gas Storage and Transportation,2010,29(1):929.[doi:10.6047/j.issn.1000-8241.2010.12.016]
[8]郭小强,黄丽,张黎明,等.油气长输管道并行敷设间距设计[J].油气储运,2009,28(9):46.[doi:10.6047/j.issn.1000-8241.2009.09.015]
GUO Xiaoqiang,HUANG Li.Design of Parallel Laying Spacing of Oil and Gas Long-distance Pipelines[J].Oil & Gas Storage and Transportation,2009,28(1):46.[doi:10.6047/j.issn.1000-8241.2009.09.015]
[9]张丰,赵君,刘玲莉,等.管道3PE防腐层技术标准对比分析[J].油气储运,2009,28(7):48.[doi:10.6047/j.issn.1000-8241.2009.07.014]
ZHANG Feng,ZHAO Jun.Comparison and Analysis on Technology Standards of 3PE Coating of Pipelines[J].Oil & Gas Storage and Transportation,2009,28(1):48.[doi:10.6047/j.issn.1000-8241.2009.07.014]
[10]梁静华,梁翕章,程学兰.提高我国输气管道工程设计和试压标准[J].油气储运,2009,28(2):1.[doi:10.6047/j.issn.1000-8241.2009.02.001]
LIANG Jinghua,LIANG Xizhang.Improvement on China’s Design and Pressure-Testing Standards of Natural Gas Pipeline Engineering[J].Oil & Gas Storage and Transportation,2009,28(1):1.[doi:10.6047/j.issn.1000-8241.2009.02.001]
[11]王宏华 马兆颖 胡炎兴 聂永臣 苏继祖.美国阀门质量认证标准体系的先进性[J].油气储运,2016,35(预出版):1.
WANG Honghua,MA Zhaoying,HU Yanxing,et al.Advanced American valve quality certification standard system[J].Oil & Gas Storage and Transportation,2016,35(1):1.
收稿日期:2014-05-02;改回日期:2015-09-14。
作者简介:王宏华,男,工程师,1968年生,2007年毕业于北京邮电大学通信专业,现主要从事长输油气管道建设监理以及阀门质量认证工作。地址:河北省廊坊市金光道54号,065000。电话:18832615969,Email:123968519@qq.com