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油气管道环焊缝缺陷内检测技术现状与展望
Current status and prospect of inline inspection technologies for defects in girth weld of oil and gas pipeline
oil and gas pipeline
; girth weld; defect; inline inspection由于近年来油气管道环焊缝开裂事故时有发生, 环焊缝缺陷内检测技术受到广泛关注。分析了最近几年国内外油气管道环焊缝开裂事故及其原因, 指出在油气管道环焊缝开裂事故中, 致因缺陷多为裂纹、未焊透和未熔合, 以及较为尖锐的咬边, 且大多萌生于管道内表面, 其应力集中程度高, 极大地削弱了管道的承载能力。探讨了漏磁内检测、超声波内检测、电磁超声内检测、电磁涡流内检测4种管道环焊缝缺陷内检测技术的研究现状、技术特点、应用局限、研究方向和发展趋势, 以期为攻克油气管道环焊缝检测这一国际性技术难题提供参考。
In recent years, incidents related to cracking of girth welds in oil and gas pipelines occurred frequently. Accordingly, inline inspection technologies for defects in girth weld attracted extensive attention. Through reviewing of domestic and overseas incidents involving such cracking and relevant causes, it is found that most of the incidents were caused by defects such as cracks, incomplete penetration and incomplete fusion and sharp undercuts, and these defects often occurred on inner surface of pipelines. With highly concentrated stresses, these defects may significantly reduce bearing capacity of pipelines. This paper reviews the current status, features, limits, future development and directions of four detection technologies for defects in girth weld, namely, magnetic flux leakage testing, ultrasonic inline inspection, electromagnetic ultrasonic inline inspection, and electromagnetic vortex inline inspection. Relevant research results may provide some solutions to technical challenges related to inspection of girth weld in oil and gas pipelines.
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收稿日期:2015-1-9;改回日期:2015-4-2。
基金项目:PRCI课题“管道环焊缝缺陷检测与评价技术研究”,NDE-1-6。
作者简介:王婷,高级工程师,1982年生,2009年博士毕业于天津大学材料加工专业,现主要从事管道完整性管理体系、完整性内检测和评价技术的研究工作。Tel:0316-2072060,Email:kjwangting@petrochina.com.cn